Design And Maintenance Concrete Structure In Petrochemical Plants
Design And Maintenance Concrete Structure In Petrochemical Plants
Course Code:
EM60
Course Objective
This course enables delegates already familiar with what concrete is, to develop skills in effective specification, production and end users of concrete.
The course covers basics as well as advanced concepts up-to-date technology.
The course will illustrate up to date modern technique to repair the reinforced concrete structure without shut down the plant.
The advanced inspection methods for fresh and hardened concrete will be discussed and how to implement maintenance plan for all the concrete structure.
The integrity management system procedure will be illustrated taking into consideration the major factors in design, construction and repair to maintain the concrete structure economically in all its lifetime.
Target Audience
Construction supervisors
Civil engineers
Inspectors
Course Outline
Day 1
Introduction
Loads that affect the structures
Loads that affect the pipe rack, tanks
Dead load and live load
Wind load and seismic load
Pipes loads on piperack
Different between ACI and BS in design
Pipeline support s design
Day 2
Principal of design foundation under machine
Concrete tanks in Gas processing
Design of foundation under (separator, KOD, static equipment)
Concrete production and quality assurance
Concrete properties
Portland concrete, slag and fly ash properties
Properties of admixtures and concrete mixes
Principles of concrete mix design
Inspection, sampling and compliance testing
Corrosion problem onsite
Day 3
Protection of steel bars from corrosion
Advanced technique to protect the steel bars
CP system for steel protection
Advanced method of steel protection
Design the CP system
Ways of inspection the concrete structures
Diagnosis the problems in concrete structures
Reasons of fails and cracks of concrete structure in process plant
Case studies from petrochemical plants
Case studies from general industries
Day 4
Inspection and quality control of concrete
Sampling and testing concrete on site
Methods of test the corrosion
Measuring the corrosion propagation
Concrete structure evaluation
Ways of repair the concrete structure
Effective supervision of repairs
Selection of materials cements, aggregates, additions and reinforcement
Concrete mixes and specifications in repair.
Methods of repair slabs, beams, columns and foundations